西门子840D数控系统报21612 故障处理方法及案例分析

西门子840D数控系统报21612 故障处理及分析：

21612 TONGDAO%1 ZHOU%2：FUWEISHINENG，YUANYIN%3

CANSHU：%1 = TONGDAOHAO

  %2 = ZHOUMINGCHENG，ZHUZHOUBIANHAO

SHUOMING：YINQIBAOJINGDEYUANYIN%3：

0: BAOJINGYUANYINBUNENGGOUYOUXITONGQUEDING；

1: JIEKOUXINHAO"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1) DIUSHI；

2: JIEKOUXINHAO"MAICHONGSHINENG" (DB31 - 61, DBX 21.7) DIUSHI；

3: QUDONGXINHAO "SHINENGMAICHONG" (DB31 - 61, DBX 93.7) WEIBEIZHIWEI；

4: QUDONGXINHAO"QUDONGZHUNBEIHAO" (DB31 - 61, DBX 93.5) WEIBEIZHIWEI。

ZHIYAOYOUZHEIXIEYUNDONGSHINENGXINHAO（"SIFUKONGZHISHINENG"、"SHINENGMAICHONG"、Parking/BIANMAQI、HUOQUDONGSHINENG，BIRUT663DUANZI）BEIFUWEIDIUSHI，XIANGYINGDEZHOUJIUHUIBAO21612BAOJING。

JISHIJIHEZUNEIMOUGEZHOUZAIYUNDONG，JIEKOUXINHAO“KONGZHIQISHINENG”（db3*.dbx2.1）YIWEIXIANSHIZHOUSHEWEI0。ZAIMD SHUZU20050AXCONF_GEOAX_ASSIGN_TAB ZHONGSHURUDEZHOUZUOWEIJIHEZUDEZHOUJISHU。BUGUANYUNDONGYUFOU，SUOYOUJIHEZHOUBIXUCUNZAIKONGZHIQISHINENG。

FANYING：NC ZHUANHUANWEIGENZONGMOSHI。

BENTONGDAONC QIDONGJINZHI。

YISHEZHIJIEKOUXINHAO。

BAOJINGXIANSHI。

BAOJINGSHINC TINGZHI。

CHULI： JIANYANJIEKOUXINHAO"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1)、"MAICHONGSHINENG" (DB31 - 61, DBX 21.7)、QUDONGXINHAO"SHINENGMAICHONG" (DB31 - 61, DBX 93.7) 、QUDONGXINHAO"QUDONGZHUNBEIHAO" (DB31 - 61, DBX 93.5)，KEYILIZHENDUANCAOZUOQUNEIDEPLC ZHUANGTAIXIANSHI）。

JIANCHABIANMAQIBUFEN，YIJIMOKUAISHANGDESHINENGXINHAO，BIRUT663DUANZI。DANGQUDONGMOKUAIDESHINENGDUANZISHIXIAO，JIANCHAXIANGYINGDEJIEXIANYIJIYINGJIAN，BIRUJIDIANQIDENG。TONGSHIJIANCHADUANZIXINHAOLIANJIEDEPLC HUCHENGXUDUANZHONG。

CHENGXUJIXU：QINGCHUJIANHUONC QIDONGJIANQINGCHUBAOJING。

BAOJINGHAO：300608ZHOU %1 QUDONG %2 SUDUKONGZHISHUCHUBEIXIANZHI

CANSHU： %1 = NC ZHOUHAO

%2 = QUDONGHAO

SHUOMING：SUDUKONGZHIQISHUCHUSHIJIANCHAOGUOYUNXUDEXIANZHISHIJIAN（MD1605:$MD_SPEEDCTRL_LIMIT_TIME）。NIUJUSHEDINGZHICHAOGUONIUJUXIANDINGZHIHUOZHEDIANLIUSHEDINGZHICHAOGUODIANLIUXIANDINGZHI。ZHIYOUDANGSUDUSHEDINGZHIXIAOYUSUDUJIXIAN MD 1606 $MD_SPEEDCTRL_LIMIT_THRESHOLDSHIJIANKONGCAISHIYOUXIAODE。

FANYING：- BAG MEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- BENTONGDAONC QIDONGJINZHI。

- BAOJINGSHINC TINGZHI。

- NC ZHUANHUANWEIGENZONGMOSHI。

- BAOJINGXIANSHI。

- YISHEZHIJIEKOUXINHAO。

CHULI： • DIANJIBEIKAZHU、FUZAIGUOZHONGHUOCHACHEGUANBI？

• RUGUOGONGLVMOKUAIYUNXU，DIAOGAOXUANZHUANNIUJUXIANZHI、GONGLVXIANZHIHEDIANLIUXIANZHI；

• DIANJIJIEDILEMA？

• JIANCHADIANJIBIANPINQIDELIANJIE（QUESHAOXIANGWEI，XUANZHUANQUYUCUOWU）

• JIANCEBIANMAQIXIANSHU。

• JIANCEBIANMAQI、BIANMAQIDIANLANHEBAOHUPINGSHIFOUJIECHUBULIANGHUODIANLANDUANKAI。

• JIANCEBIANMAQIDEXUANZHUANFANGXIANG（BIRUBIANMAQIMD 1011: $MD_ACTUAL_VALUE_CONFIG Bit1)。

• BIANMAQIDIANLANYUBIANMAQILEIXINGXIANGPEIMA？

• JIANCEKONGZHIQISHEZHI（BIRUGENJURUANJIANJIAOHUAN）。

• JIANCEDIANJIDEFANGHU；

• JIANCHADC_LinkDIANYASHIFOUZHENGCHANG。

• JIANCHADC_LinkLIANJIEDUANZISHIFOUZHENGCHANG（JIANCHALUODINGSHIFOUJINGU）。

• UceJIANKONGJIHUO（TONGGUOGONGDIANDIANYUANGUANHEKAILAISHIXIANFUWEI）。

• JICHUANGSHUJUMD 1605: $MD_SPEEDCTRL_LIMIT_TIME（HEMD 1606: $MD_SPEEDCTRL_LIMIT_THRESHOLD （ZHIDONGQISHANGDEJIXIANKONGZHIQI）YUZHOUDEJIXIEHEDONGLIKENENGXINGXIANGPIPEI。

• BIAOZHUNZHIVSA：

• MD 1605 = 200 ms

• MD 1606 = 8000 1/min

• BIAOZHUNZHIHSA：

• MD 1605 = 200 ms

• MD 1606 = 30 1/min

• JIAOHUANDIANJI（BIANMAQIYIHUAI，DIANJIZHISHIXIANQUANDUANLU，JIEDIHUODUANLU）。

• ZAIZHIXIANDIANJIZHONG：

• JIANCESHIJIZHIFANGXIANG。

• JIANCEDIANJIJIAODADIANLIUDEJIANXIAOMD 1105 MD_MOTOR_MAX_CURRENT_REDUCTION，ZAIKENENGDEQINGKUANGXIAKUODATADEZHI。

• JIANCEDIANJILIANJIE。

• ZAILIANJIEZHONGDIANJIZHENGQUETONGDIANLEMA？

CHENGXUJIXU：FUWEIJIANZAIGAIFANGSHIZUZHONGSUOYOUTONGDAOZHONGSHANCHUBAOJING。ZHONGXINQIDONGLINGJIANCHENGXU。

25201ZHOU %1 SIFUGUZHANG

CANSHU： %1 = ZHOUMINGCHENG、ZHUZHOUHAO

SHUOMING：QUDONGZHUANGZHIFACHUXINHAO，GAOSUCUNZAIYIGEYANZHONGDEGUZHANG（ZHUANGTAIDENGJI1  ZK1）。GUZHANGDEZHUNQUEYUANYINKEYISHIBIECHULAI，FANGFASHIPINGGUXIALIEQUDONGZHUANGZHIBAOJING，TAMENBEILINGWAISHUCHU）：

BAOJING 300 500,

BAOJING300 502 - 300 505,

BAOJING300 508,

BAOJING300 515,

BAOJING300 608,

BAOJING300612,

BAOJING300 614,

BAOJING300 701 - 300 761,

BAOJING300 799

GAIBAOJINGYEKEYIBIANZHIZAIMD11412：ALARM_REACTION_CHAN_NOREADY （TONGDAOWEIZHUNBEIJIUXU）ZHONG。

FANYING： - BAG MEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- RUGUODAOZHIFASHENGBAOJINGDESHIYIDANGEZHOU，ZEBAOJINGJINDUIZHEIYIZHOUYOUXIAO（BUYINGXIANGTONGDAOHUOGAIFANGSHIZU）。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- BENTONGDAONC QIDONGJINZHI。

- BAOJINGSHINC TINGZHI。

- NC ZHUANHUANWEIGENZONGMOSHI。

- BAOJINGXIANSHI。

- YISHEZHIJIEKOUXINHAO。

CHULI：DUIYISHANGSUOLIEQUDONGZHUANGZHIJINGBAODEPINGJIA。

CHENGXUJIXU：FUWEIJIANZAIGAIFANGSHIZUZHONGSUOYOUTONGDAOZHONGSHANCHUBAOJING。ZHONGXINQIDONGLINGJIAN

CHULIGUZHANGDEANLIFENXIYUJINGYAN

21612GUZHANGFENXI

ZHOUZAIYUNDONGZHONGBEIFUWEI，CHUXIAN21612: Channel %1 axis %2 VDI signal servo enable reset during motion，JITONGDAO1DEZHOU2DEVDIQUDONGSHINENGXINHAOZAIYUNDONGZHONGFUWEI。

21612DEBAOJINGTONGCHANGDOUSHISUIZHEQITADEBAOJINGCHUXIAN，YOUYUMANZUJICHUANGYUNDONGDEMOUGETIAOJIANZAIYUNDONGZHONGTURANDIUSHI，YINCIPLCDE"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1)BEIFUWEIWEI0，XIANGYINGDEZHOUYUNDONGTINGZHI。21612BAOJINGSHICHUXIANDEJIEGUO，ERBUSHIYUANYIN，TONGCHANGMOWEICHUXIAN，SUOYIXIANSHIZAIOPSHANG。YINCIZHEIZHONGQINGKUANGXIAYIDINGXUYAOZAIBAOJINGJILUZHONGJIANCHAQITACHUXIANDEBAOJING，YIQIFENXICHULI。

ZHISUOYICHUXIAN21612ZHEIGEBAOJING，SHISHINENGBEIQUDIAOLE，YOULIANGZHONGQINGKUANG：YIZHONGSHIXITONGBAOJING，CONGNEIBUDUANKAISHINENG，TONGCHANGHAIHUIYOUQITABAOJING；LINGYIZHONGSHISHINENGDEMOUGETIAOJIANBUMANZU，PLCCHENGXUDUANKAISHINENG，BIRUYEYAYALIDIYUFAZHI。RUGUOSHIHOUYIZHONG，BIANXIEPLCCHENGXUDESHIHOU，YINGGAIDUOZUOXIEBAOJINGTISHIXINXI，ZHEIYANGHUJIUZHIDAOSHISHENMEYUANYINYINQIDE，BIANYUWEIHU。BIRUMOUTAILONGMENJICHUANG，ZZHOUWANGXIAZOUSHICHUXIAN21612BAOJING，JIANCHAFAXIANSHICZHOUJIAJINXINHAODIUSHI，DAKAIKANSHIXIANSONGLE，WANGXIAZOULAJINXIANJIUJIECHUBULE。

ANLIFENXI

LI1：DMG DMC635V JIAGONGZHONGXIN，SHUKONGXITONGWEIXIMENZISINUMERIK 840D POWER LINE ZAIZIDONGYUNXINGGUOCHENGZHONG，TURANTINGZHIYUNXINGERZHUANDAOJITINGZHUANGTAI，PINGMUXIANSHIRUXIABAOJINGXINXI：

27001   Axis SP1 error in a monitoring channel, code 3…44, value: NCK-296573690, drive-296573509

300911   Axis SP1 drive 6 error in one monitoring channel

27023    Axis SP1 stop B triggered

27024    Axis SP1 stop B triggered

300508    Axis SP1 drive 6 zero mark monitoring of motor measuring system

21612   Channel 1 axis S1/SP1 VDI signal “server enable” reset during motion

25201    Axis SP1 drive fault

QIZHONG25201BAOJINGSHIYOUYUQITAGUZHANGXINHAOCHUFAERCHANSHENGDE，KEYIZANSHIBUGUANTA。

21612TONGDAO1 ZHOUSP1ZHENGZAIYUNDONGSHIVDIXINHAO“SIFUSHINENG”BEIFUWEI，ZHUZHOURUGUOZHENGZAIGAOSUXUANZHUAN，YIBANQINGKUANGXIATURANTINGJIDOUHUIDAOZHIGEGEMOKUAIDIAODIANDESHIJIANCHA，CPU（NCK-PLC）DANYUANMEIYOUTINGZHIDEQINGKUANGXIA，SIFUQUDONGMOKUAILIANJIEDIANJIDEGONGLVMOKUAIXIANSHIDIAN，ERSIFUQUDONGMOKUAILIANJIECPUDEKONGZHIMOKUAIRENGJIUZHENGCHANGGONGZUO，ZHEIYANGDEQINGKUANGJIUHUIDAOZHICPUFACHUSHINENGFUWEIXINHAO（VDIXINHAO），ERZHEISHIYOUYUGUANXINGZHUZHOURENGJIUGAOSUXUANZHUAN。SUOYIWANGWANG21612BUHUISHIYINGJIANSUNHUAISUOZHIDEYANZHONGBAOJING，ERSHIJIDUANZANDEDIANYUANQUESHIGUZHANG，ZHONGQIHOUYIBANNENGXIAOSHI，YINCIZHEIGEBAOJINGHAOYEKEYIPAICHUCHUDESHIXIAN。

BAOJINGHAO27001XIANSHIQUDONGZHOUSHIJIWEIZHIXINHAOZHIHETONGDAOWEIZHIJIANKONGZHIZHIJIANCUNZAIDECHAYI（MD1305~MD1363）CHAOCHUJIANKONGGONGCHAZHI（MD36905~MD36963）DEFANWEI。DUIYUZHEIZHONGBAOJING，ZHIYAOSHEDINGDEJICHUANGSHUJUMEIYOUBEIGAIDONG，YIBANLAISHUOTONGGUOQIDONGFUWEIRENGWUFAJIEJUEJIUYINGGAIKAOLVYINGJIANSUNHUAIDEKENENG。DANSHI，ZHEIGEBAOJINGHAOSHEJIDEYINGJIANJIAODUO，JIHUHANGAIZHENGGEKONGZHIHUILU，YINCIKEYITONGSHIJIEHEQITADEBAOJINGHAOLAIFENXICHULI。

BAOJINGHAO27001CHUXIANHOUZHONGQIXITONG，RUGUOSUIJICHUXIAN27023、27024BAOJINGJIKEDUANDINGCUNZAIYINGJIANGUZHANG。SIFUXITONGKONGZHIXIADEDIANJICHUYUJINGZHIZHUANGTAIDESHIHOU，ROUYANKANDAODESHIYIDONGBUDONGDE，RANERSHIJISHANG“JINGZHI”DEDIANJISHIBUDUANDEYUNDONGZHEDE。

YUANLIRUXIA，SIFUXITONGQUDONGDEDONGLIDIANLIULIUGUODIANDONGJIRAOZUERXINGCHENGYIGELIJU，ZHEIGELIJUSHIDIANDONGJIYOUYIGEXUANZHUANDEQUSHIBINGCHANSHENGYIGEWEIXIAODEDONGZUO，CISHIWEIZHIFANKUIXITONGJIANCEDAOZHEIGEDONGZUO，JINGGUOXITONGYUNSUANHOUFACHUYIGEFANXIANGDEDONGZUOXINHAOYIBUCHANGZHEIGEWEIDONGGUOCHENG，ZHEIYANGJIUHUICHANSHENGYIGEYUXIANQIANXIANGFANDEYUNDONGQUSHI。WEIDONGZHEDEDIANDONGJIZAIRENMENDEGANZHIXIAJIUSHIYIGEYOUZHEQIANGJINGSHUCHULIJUDEJINGZHIDEDIANDONGJI，ERYAOBAOCHIXITONGYAOQIUDEJINGZHIZHUANGTAI，XITONGSHEJISHIYAOWEIZHEIGEWEIDONGSHEDINGYIGEFANWEI，ZHEIGEFANWEIJIUSHIDIANDONGJI“JING”YU“DONG”DEFENSHUILING，YEJIUSHI27023，27024BAOJINGHAODEYICHUFADE“ANQUANJINGZHIGONGCHA”，YIDANCHAOCHA，JICHUFABAOJING。

BAOJINGHAO300508SHIJIANKONGZHOUDELINGBIAOZHIJIANKONGXINHAO，YIBANSHIFANKUIXINHAORUO、FANKUIHUILUSHOUDAODIANCIGANRAO、FANKUIHUILUYINGJIANSUNHUAIDENGYUANYIN。YIBANTONGGUOZHONGQIJIQISHIFOUKEYIZANSHIXIAOCHUBAOJINGLAIPANDUANSHIFOUWEIDIANCIGANRAOHUOYINGJIANSUNHUAI，ZHONGQIBAOJINGXIAOCHUNEIMEDUOSHUSHIDIANCIGANRAOSUOZHI，HOUXUYAOZIXIJIANCHAZHOUWEIDIANHUANJING，HUOZHEJIAZHUANGGELIWENYADIANYUAN（YOUYUANWENYA）LAIJIEJUE。

ZHONGQIBAOJINGXIAOCHUBUDIAO，NEIMEDUOSHUSHIYINGJIANYUANYIN，SHOUXIANJIANCHABIANMAQIGUANGZHACHILIANJIEDIANLANSHIFOULAOHUAHUOXUJIE，KEYIGENGHUANDIANLAN（BIJIAOBIANYI），RUGUOYOUJIEJINKAIGUAN、BERO、ZHILEIDEJIANCEYUANJIANXIANSHIZHEDIAOJINJIANCEJIANJU，RUGUOZHEIXIEDOUYIJINGQUERENMEIYOUWENTI，NEIME，ZHISHENGXIALIANGZHONGKENENG：（1）611DQUDONGKONGZHIBANSUNHUAILE，（2）BIANMAQIHUOGUANGZHACHIDENGJIANCEQIJIANSUNHUAILE。611DQUDONGKONGZHIBANKEYITONGGUOJIAOHUANFAYUQITAZHOUJIAOHUAN，RUGUOBAOJINGHAOGENZHEKONGZHIBANZOU，NEIMEGOUMAIXIANGYINGXINGHAOKONGZHIBANHUANSHANGJIUKEYILE；RUGUOBAOJINGXINHAORENGRANTINGLIUZAIYUANLAIDEZHOUSHANG，NEIME，GAIHUANDEJIUSHIFANKUIQIJIAN（BIANMAQIHUOGUANGZHACHIDENG）LE。

• SHIXIMENZIYUANZHUANGDEBIANMAQIDIANLAN（YOUGENGGAODEPINGBIDENGJI）。

• JIANCEBIANMAQI、BIANMAQIDIANLANHEPINGBILIANJIESHIFOUJIECHUBULIANGHUODIANLANDUANDIAO。

• JIANCEKONGZHIMOKUAI（PINGBILIANJIE）QIANBANSHANGMIANDELUODING。

• RUOSHICHILUNBIANMAQI，JIANCHACHILUNHEBIANMAQIZHIJIANDEJIANJU。

• GENGHUANBIANMAQI、BIANMAQIDIANLANHUOZHEKONGZHIMOKUAI。

• JIANCHAZHILIUMUXIANDEJINSHUTUCENG。

• ZAISHIBEROSHI，BEIJIANKONGDEBUSHI BEROXINHAOERSHILINGBIAOJI。

JIANCHAKONGZHIMOKUAI（PINGBILIANJIE）QIANBANSHANGMIANDELUODING，SHIWEILEQUEBAOPINGBIJIECHULIANGHAO，BAOZHENGPINGBIXIAOGUO。JIANCHAZHILIUMUXIANDEJINSHUTUCENG，SHIWEILEBAOZHENGZHILIUMUXIANJIECHULIANGHAO，SHIMOKUAIGONGDIANWENDING，BUZHIYUCHANSHENGGANRAOHUOZHEGONGZUOBUWENDING。

ZAISHIBEROSHIBEIJIANKONGDEBUSHI BEROXINHAOERSHILINGBIAOJI。 BEROXINHAOJIUSHILINGBIAOZHIXINHAO，JIANCHAYIXIADIANQITUZHI，QUDONGMOKUAIDEBERODUANZISHIBUSHILIANJIEYIGEKAIGUAN，ZHEIGEKAIGUANYINGGAISHIZHOUDELINGWEIKAIGUAN。

LI2 MOUTAIMOCHUANGYOUYIDUANSHIJIANJINGCHANGCHUXIAN21612BAOJING，MOXUEZHONGSHALUNZIDONGTINGZHI，XIAOCHUBAOJINGHOUZAIQIDONGYOUZHENGCHANG。CHAZHAOJINJIEZHE21612ZHIQIANDEBAOJINGWEI700113：SHALUNZHUANSUBAOJING。SHUZIZHUANSUBIAOJIANCE，FAXIANBAOJINGQIANSHUNJIANJIANCECHULAIDESHALUNZHUANSUBICHENGXUZHONGSHUZHIGAOCHU150rpmYISHANG，YINCIKEYIPANDUANNCRENWEISHALUNCHAOSUERTINGZHISHALUNZHOU。JIANCHAYUANYIN：SHALUNBUPINGHENGLIANGGUODA，ZHONGXINDIAOZHENGHOUGUZHANGXIAOCHU。

LI3：ERZHOUSHUKONGZUANXIANCHUANG，Z2 ZHOUZAIJIAGONGZHONGPINFANCHUXIAN25050 Z2ZHOULUNKUOJIANKONG，21612 TONGDAO2 Z2 ZHOUSIFUSHINENGYUNDONGGUOCHENGZHONGBEIFUWEIBAOJING，JICHUANGTINGZHIJIAGONG。

FENXICHULI：SHOUDONGZHUANGTAIXIACAOZUO，FAXIANZ2 ZHOUXIANG+FANGXIANGYIDONGYIDINGJULI，DOUHUICHUXIANBAOJING。BAOJINGHOUCHAKANZ2 ZHOUJIEKOUXINHAOSIFUSHINENG（DB31－48，DBX21）FUWEIWEI0，Z ZHOUSIFUQUDONGMOKUAIX34 BAOJINGDENGLIANG。

YINWEIZ1 YUZ2 ZHOUSIFUXITONGCAIYONGXIANGTONGDEDIANJI，SIFUQUDONGMOKUAI，SUOYIDUIZ1 ZHOUYUZ2 ZHOUJINXINGGUANCHA、BIJIAO。FAXIANZ2 ZHOUDIANJISHISHIDIANLIUCANSHUMD1708 ZAIQIDONGHOU，MASHANGCONGBAIFENZHISHIJIBIANCHENG40%YISHANG，ZHIHOUJICHUANGCHUXIANBAOJING。ERZ1 ZHOUZEMEIYOUCHUXIANZHEIYANGDEQINGKUANG。DAKAIZ2 ZHOUZHAOQIAO，FAXIANZ2 ZHOUSAITIEWEIGUDING，ZAOCHENGZ2 ZHOUZAIWANG+FANGXIANGYIDONGSHI，SAITIEYUEKAYUEJIN，YIZHIZ2 DIANJIYUNZHUANGUOCHENGZHONGKANGLIGUODA，DIANJIDIANLIUCHAOGUOBAOJINGZHI，BINGFUWEIZ2 ZHOUSIFUQUDONGDESIFUSHINENG，JICHUANGTINGJI。CHAIXIASUNHUAIDESAITIE，XIUFUBINGZHONGXINANZHUANG，BAOJINGXIAOSHI，GUZHANGPAICHU。

西门子840D数控系统报21612 故障处理及分析