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西门子840D数控系统报21612 故障处理及分析

简要描述:西门子840D数控系统报21612 故障处理及分析 上海仰光电子科技有限公司专业维修西门子840D数控系统、发那科数控系统、发格数控系统、三菱数控系统、汇川数控系统以及安川等各大品牌数控系统故障问题!立即点击咨询了解相关故障维修

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西门子840D数控系统报21612 故障处理方法及案例分析

西门子840D数控系统报21612 故障处理及分析

21612 TONGDAO%1 ZHOU%2:FUWEISHINENG,YUANYIN%3

CANSHU:%1 = TONGDAOHAO

  %2 = ZHOUMINGCHENG,ZHUZHOUBIANHAO

SHUOMING:YINQIBAOJINGDEYUANYIN%3:

0: BAOJINGYUANYINBUNENGGOUYOUXITONGQUEDING;

1: JIEKOUXINHAO"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1) DIUSHI;

2: JIEKOUXINHAO"MAICHONGSHINENG" (DB31 - 61, DBX 21.7) DIUSHI;

3: QUDONGXINHAO "SHINENGMAICHONG" (DB31 - 61, DBX 93.7) WEIBEIZHIWEI;

4: QUDONGXINHAO"QUDONGZHUNBEIHAO" (DB31 - 61, DBX 93.5) WEIBEIZHIWEI。

ZHIYAOYOUZHEIXIEYUNDONGSHINENGXINHAO("SIFUKONGZHISHINENG"、"SHINENGMAICHONG"、Parking/BIANMAQI、HUOQUDONGSHINENG,BIRUT663DUANZI)BEIFUWEIDIUSHI,XIANGYINGDEZHOUJIUHUIBAO21612BAOJING。

JISHIJIHEZUNEIMOUGEZHOUZAIYUNDONG,JIEKOUXINHAO“KONGZHIQISHINENG”(db3*.dbx2.1)YIWEIXIANSHIZHOUSHEWEI0。ZAIMD SHUZU20050AXCONF_GEOAX_ASSIGN_TAB ZHONGSHURUDEZHOUZUOWEIJIHEZUDEZHOUJISHU。BUGUANYUNDONGYUFOU,SUOYOUJIHEZHOUBIXUCUNZAIKONGZHIQISHINENG。

FANYING:NC ZHUANHUANWEIGENZONGMOSHI。

BENTONGDAONC QIDONGJINZHI。

YISHEZHIJIEKOUXINHAO。

BAOJINGXIANSHI。

BAOJINGSHINC TINGZHI。

CHULI: JIANYANJIEKOUXINHAO"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1)、"MAICHONGSHINENG" (DB31 - 61, DBX 21.7)、QUDONGXINHAO"SHINENGMAICHONG" (DB31 - 61, DBX 93.7) 、QUDONGXINHAO"QUDONGZHUNBEIHAO" (DB31 - 61, DBX 93.5),KEYILIZHENDUANCAOZUOQUNEIDEPLC ZHUANGTAIXIANSHI)。

JIANCHABIANMAQIBUFEN,YIJIMOKUAISHANGDESHINENGXINHAO,BIRUT663DUANZI。DANGQUDONGMOKUAIDESHINENGDUANZISHIXIAO,JIANCHAXIANGYINGDEJIEXIANYIJIYINGJIAN,BIRUJIDIANQIDENG。TONGSHIJIANCHADUANZIXINHAOLIANJIEDEPLC HUCHENGXUDUANZHONG。

CHENGXUJIXU:QINGCHUJIANHUONC QIDONGJIANQINGCHUBAOJING。

BAOJINGHAO:300608ZHOU %1 QUDONG %2 SUDUKONGZHISHUCHUBEIXIANZHI

CANSHU: %1 = NC ZHOUHAO

%2 = QUDONGHAO

SHUOMING:SUDUKONGZHIQISHUCHUSHIJIANCHAOGUOYUNXUDEXIANZHISHIJIAN(MD1605:$MD_SPEEDCTRL_LIMIT_TIME)。NIUJUSHEDINGZHICHAOGUONIUJUXIANDINGZHIHUOZHEDIANLIUSHEDINGZHICHAOGUODIANLIUXIANDINGZHI。ZHIYOUDANGSUDUSHEDINGZHIXIAOYUSUDUJIXIAN MD 1606 $MD_SPEEDCTRL_LIMIT_THRESHOLDSHIJIANKONGCAISHIYOUXIAODE。

FANYING:- BAG MEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- BENTONGDAONC QIDONGJINZHI。

- BAOJINGSHINC TINGZHI。

- NC ZHUANHUANWEIGENZONGMOSHI。

- BAOJINGXIANSHI。

- YISHEZHIJIEKOUXINHAO。

CHULI: • DIANJIBEIKAZHU、FUZAIGUOZHONGHUOCHACHEGUANBI?

• RUGUOGONGLVMOKUAIYUNXU,DIAOGAOXUANZHUANNIUJUXIANZHI、GONGLVXIANZHIHEDIANLIUXIANZHI;

• DIANJIJIEDILEMA?

• JIANCHADIANJIBIANPINQIDELIANJIE(QUESHAOXIANGWEI,XUANZHUANQUYUCUOWU)

• JIANCEBIANMAQIXIANSHU。

• JIANCEBIANMAQI、BIANMAQIDIANLANHEBAOHUPINGSHIFOUJIECHUBULIANGHUODIANLANDUANKAI。

• JIANCEBIANMAQIDEXUANZHUANFANGXIANG(BIRUBIANMAQIMD 1011: $MD_ACTUAL_VALUE_CONFIG Bit1)。

• BIANMAQIDIANLANYUBIANMAQILEIXINGXIANGPEIMA?

• JIANCEKONGZHIQISHEZHI(BIRUGENJURUANJIANJIAOHUAN)。

• JIANCEDIANJIDEFANGHU;

• JIANCHADC_LinkDIANYASHIFOUZHENGCHANG。

• JIANCHADC_LinkLIANJIEDUANZISHIFOUZHENGCHANG(JIANCHALUODINGSHIFOUJINGU)。

• UceJIANKONGJIHUO(TONGGUOGONGDIANDIANYUANGUANHEKAILAISHIXIANFUWEI)。

• JICHUANGSHUJUMD 1605: $MD_SPEEDCTRL_LIMIT_TIME(HEMD 1606: $MD_SPEEDCTRL_LIMIT_THRESHOLD (ZHIDONGQISHANGDEJIXIANKONGZHIQI)YUZHOUDEJIXIEHEDONGLIKENENGXINGXIANGPIPEI。

• BIAOZHUNZHIVSA:

• MD 1605 = 200 ms

• MD 1606 = 8000 1/min

• BIAOZHUNZHIHSA:

• MD 1605 = 200 ms

• MD 1606 = 30 1/min

• JIAOHUANDIANJI(BIANMAQIYIHUAI,DIANJIZHISHIXIANQUANDUANLU,JIEDIHUODUANLU)。

• ZAIZHIXIANDIANJIZHONG:

• JIANCESHIJIZHIFANGXIANG。

• JIANCEDIANJIJIAODADIANLIUDEJIANXIAOMD 1105 MD_MOTOR_MAX_CURRENT_REDUCTION,ZAIKENENGDEQINGKUANGXIAKUODATADEZHI。

• JIANCEDIANJILIANJIE。

• ZAILIANJIEZHONGDIANJIZHENGQUETONGDIANLEMA?

CHENGXUJIXU:FUWEIJIANZAIGAIFANGSHIZUZHONGSUOYOUTONGDAOZHONGSHANCHUBAOJING。ZHONGXINQIDONGLINGJIANCHENGXU。

25201ZHOU %1 SIFUGUZHANG

CANSHU: %1 = ZHOUMINGCHENG、ZHUZHOUHAO

SHUOMING:QUDONGZHUANGZHIFACHUXINHAO,GAOSUCUNZAIYIGEYANZHONGDEGUZHANG(ZHUANGTAIDENGJI1  ZK1)。GUZHANGDEZHUNQUEYUANYINKEYISHIBIECHULAI,FANGFASHIPINGGUXIALIEQUDONGZHUANGZHIBAOJING,TAMENBEILINGWAISHUCHU):

BAOJING 300 500,

BAOJING300 502 - 300 505,

BAOJING300 508,

BAOJING300 515,

BAOJING300 608,

BAOJING300612,

BAOJING300 614,

BAOJING300 701 - 300 761,

BAOJING300 799

GAIBAOJINGYEKEYIBIANZHIZAIMD11412:ALARM_REACTION_CHAN_NOREADY (TONGDAOWEIZHUNBEIJIUXU)ZHONG。

FANYING: - BAG MEIYOUZHUNBEIJIUXU。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- RUGUODAOZHIFASHENGBAOJINGDESHIYIDANGEZHOU,ZEBAOJINGJINDUIZHEIYIZHOUYOUXIAO(BUYINGXIANGTONGDAOHUOGAIFANGSHIZU)。

- TONGDAOMEIYOUZHUNBEIJIUXU。

- BENTONGDAONC QIDONGJINZHI。

- BAOJINGSHINC TINGZHI。

- NC ZHUANHUANWEIGENZONGMOSHI。

- BAOJINGXIANSHI。

- YISHEZHIJIEKOUXINHAO。

CHULI:DUIYISHANGSUOLIEQUDONGZHUANGZHIJINGBAODEPINGJIA。

CHENGXUJIXU:FUWEIJIANZAIGAIFANGSHIZUZHONGSUOYOUTONGDAOZHONGSHANCHUBAOJING。ZHONGXINQIDONGLINGJIAN

CHULIGUZHANGDEANLIFENXIYUJINGYAN

21612GUZHANGFENXI

ZHOUZAIYUNDONGZHONGBEIFUWEI,CHUXIAN21612: Channel %1 axis %2 VDI signal servo enable reset during motion,JITONGDAO1DEZHOU2DEVDIQUDONGSHINENGXINHAOZAIYUNDONGZHONGFUWEI。

21612DEBAOJINGTONGCHANGDOUSHISUIZHEQITADEBAOJINGCHUXIAN,YOUYUMANZUJICHUANGYUNDONGDEMOUGETIAOJIANZAIYUNDONGZHONGTURANDIUSHI,YINCIPLCDE"SIFUKONGZHISHINENG" (DB31 - 61, DBX 2.1)BEIFUWEIWEI0,XIANGYINGDEZHOUYUNDONGTINGZHI。21612BAOJINGSHICHUXIANDEJIEGUO,ERBUSHIYUANYIN,TONGCHANGMOWEICHUXIAN,SUOYIXIANSHIZAIOPSHANG。YINCIZHEIZHONGQINGKUANGXIAYIDINGXUYAOZAIBAOJINGJILUZHONGJIANCHAQITACHUXIANDEBAOJING,YIQIFENXICHULI。

ZHISUOYICHUXIAN21612ZHEIGEBAOJING,SHISHINENGBEIQUDIAOLE,YOULIANGZHONGQINGKUANG:YIZHONGSHIXITONGBAOJING,CONGNEIBUDUANKAISHINENG,TONGCHANGHAIHUIYOUQITABAOJING;LINGYIZHONGSHISHINENGDEMOUGETIAOJIANBUMANZU,PLCCHENGXUDUANKAISHINENG,BIRUYEYAYALIDIYUFAZHI。RUGUOSHIHOUYIZHONG,BIANXIEPLCCHENGXUDESHIHOU,YINGGAIDUOZUOXIEBAOJINGTISHIXINXI,ZHEIYANGHUJIUZHIDAOSHISHENMEYUANYINYINQIDE,BIANYUWEIHU。BIRUMOUTAILONGMENJICHUANG,ZZHOUWANGXIAZOUSHICHUXIAN21612BAOJING,JIANCHAFAXIANSHICZHOUJIAJINXINHAODIUSHI,DAKAIKANSHIXIANSONGLE,WANGXIAZOULAJINXIANJIUJIECHUBULE。

ANLIFENXI

LI1:DMG DMC635V JIAGONGZHONGXIN,SHUKONGXITONGWEIXIMENZISINUMERIK 840D POWER LINE ZAIZIDONGYUNXINGGUOCHENGZHONG,TURANTINGZHIYUNXINGERZHUANDAOJITINGZHUANGTAI,PINGMUXIANSHIRUXIABAOJINGXINXI:

27001   Axis SP1 error in a monitoring channel, code 3…44, value: NCK-296573690, drive-296573509

300911   Axis SP1 drive 6 error in one monitoring channel

27023    Axis SP1 stop B triggered

27024    Axis SP1 stop B triggered

300508    Axis SP1 drive 6 zero mark monitoring of motor measuring system

21612   Channel 1 axis S1/SP1 VDI signal “server enable” reset during motion

25201    Axis SP1 drive fault

QIZHONG25201BAOJINGSHIYOUYUQITAGUZHANGXINHAOCHUFAERCHANSHENGDE,KEYIZANSHIBUGUANTA。

21612TONGDAO1 ZHOUSP1ZHENGZAIYUNDONGSHIVDIXINHAO“SIFUSHINENG”BEIFUWEI,ZHUZHOURUGUOZHENGZAIGAOSUXUANZHUAN,YIBANQINGKUANGXIATURANTINGJIDOUHUIDAOZHIGEGEMOKUAIDIAODIANDESHIJIANCHA,CPU(NCK-PLC)DANYUANMEIYOUTINGZHIDEQINGKUANGXIA,SIFUQUDONGMOKUAILIANJIEDIANJIDEGONGLVMOKUAIXIANSHIDIAN,ERSIFUQUDONGMOKUAILIANJIECPUDEKONGZHIMOKUAIRENGJIUZHENGCHANGGONGZUO,ZHEIYANGDEQINGKUANGJIUHUIDAOZHICPUFACHUSHINENGFUWEIXINHAO(VDIXINHAO),ERZHEISHIYOUYUGUANXINGZHUZHOURENGJIUGAOSUXUANZHUAN。SUOYIWANGWANG21612BUHUISHIYINGJIANSUNHUAISUOZHIDEYANZHONGBAOJING,ERSHIJIDUANZANDEDIANYUANQUESHIGUZHANG,ZHONGQIHOUYIBANNENGXIAOSHI,YINCIZHEIGEBAOJINGHAOYEKEYIPAICHUCHUDESHIXIAN。

BAOJINGHAO27001XIANSHIQUDONGZHOUSHIJIWEIZHIXINHAOZHIHETONGDAOWEIZHIJIANKONGZHIZHIJIANCUNZAIDECHAYI(MD1305~MD1363)CHAOCHUJIANKONGGONGCHAZHI(MD36905~MD36963)DEFANWEI。DUIYUZHEIZHONGBAOJING,ZHIYAOSHEDINGDEJICHUANGSHUJUMEIYOUBEIGAIDONG,YIBANLAISHUOTONGGUOQIDONGFUWEIRENGWUFAJIEJUEJIUYINGGAIKAOLVYINGJIANSUNHUAIDEKENENG。DANSHI,ZHEIGEBAOJINGHAOSHEJIDEYINGJIANJIAODUO,JIHUHANGAIZHENGGEKONGZHIHUILU,YINCIKEYITONGSHIJIEHEQITADEBAOJINGHAOLAIFENXICHULI。

BAOJINGHAO27001CHUXIANHOUZHONGQIXITONG,RUGUOSUIJICHUXIAN27023、27024BAOJINGJIKEDUANDINGCUNZAIYINGJIANGUZHANG。SIFUXITONGKONGZHIXIADEDIANJICHUYUJINGZHIZHUANGTAIDESHIHOU,ROUYANKANDAODESHIYIDONGBUDONGDE,RANERSHIJISHANG“JINGZHI”DEDIANJISHIBUDUANDEYUNDONGZHEDE。

YUANLIRUXIA,SIFUXITONGQUDONGDEDONGLIDIANLIULIUGUODIANDONGJIRAOZUERXINGCHENGYIGELIJU,ZHEIGELIJUSHIDIANDONGJIYOUYIGEXUANZHUANDEQUSHIBINGCHANSHENGYIGEWEIXIAODEDONGZUO,CISHIWEIZHIFANKUIXITONGJIANCEDAOZHEIGEDONGZUO,JINGGUOXITONGYUNSUANHOUFACHUYIGEFANXIANGDEDONGZUOXINHAOYIBUCHANGZHEIGEWEIDONGGUOCHENG,ZHEIYANGJIUHUICHANSHENGYIGEYUXIANQIANXIANGFANDEYUNDONGQUSHI。WEIDONGZHEDEDIANDONGJIZAIRENMENDEGANZHIXIAJIUSHIYIGEYOUZHEQIANGJINGSHUCHULIJUDEJINGZHIDEDIANDONGJI,ERYAOBAOCHIXITONGYAOQIUDEJINGZHIZHUANGTAI,XITONGSHEJISHIYAOWEIZHEIGEWEIDONGSHEDINGYIGEFANWEI,ZHEIGEFANWEIJIUSHIDIANDONGJI“JING”YU“DONG”DEFENSHUILING,YEJIUSHI27023,27024BAOJINGHAODEYICHUFADE“ANQUANJINGZHIGONGCHA”,YIDANCHAOCHA,JICHUFABAOJING。

BAOJINGHAO300508SHIJIANKONGZHOUDELINGBIAOZHIJIANKONGXINHAO,YIBANSHIFANKUIXINHAORUO、FANKUIHUILUSHOUDAODIANCIGANRAO、FANKUIHUILUYINGJIANSUNHUAIDENGYUANYIN。YIBANTONGGUOZHONGQIJIQISHIFOUKEYIZANSHIXIAOCHUBAOJINGLAIPANDUANSHIFOUWEIDIANCIGANRAOHUOYINGJIANSUNHUAI,ZHONGQIBAOJINGXIAOCHUNEIMEDUOSHUSHIDIANCIGANRAOSUOZHI,HOUXUYAOZIXIJIANCHAZHOUWEIDIANHUANJING,HUOZHEJIAZHUANGGELIWENYADIANYUAN(YOUYUANWENYA)LAIJIEJUE。

ZHONGQIBAOJINGXIAOCHUBUDIAO,NEIMEDUOSHUSHIYINGJIANYUANYIN,SHOUXIANJIANCHABIANMAQIGUANGZHACHILIANJIEDIANLANSHIFOULAOHUAHUOXUJIE,KEYIGENGHUANDIANLAN(BIJIAOBIANYI),RUGUOYOUJIEJINKAIGUAN、BERO、ZHILEIDEJIANCEYUANJIANXIANSHIZHEDIAOJINJIANCEJIANJU,RUGUOZHEIXIEDOUYIJINGQUERENMEIYOUWENTI,NEIME,ZHISHENGXIALIANGZHONGKENENG:(1)611DQUDONGKONGZHIBANSUNHUAILE,(2)BIANMAQIHUOGUANGZHACHIDENGJIANCEQIJIANSUNHUAILE。611DQUDONGKONGZHIBANKEYITONGGUOJIAOHUANFAYUQITAZHOUJIAOHUAN,RUGUOBAOJINGHAOGENZHEKONGZHIBANZOU,NEIMEGOUMAIXIANGYINGXINGHAOKONGZHIBANHUANSHANGJIUKEYILE;RUGUOBAOJINGXINHAORENGRANTINGLIUZAIYUANLAIDEZHOUSHANG,NEIME,GAIHUANDEJIUSHIFANKUIQIJIAN(BIANMAQIHUOGUANGZHACHIDENG)LE。

• SHIXIMENZIYUANZHUANGDEBIANMAQIDIANLAN(YOUGENGGAODEPINGBIDENGJI)。

• JIANCEBIANMAQI、BIANMAQIDIANLANHEPINGBILIANJIESHIFOUJIECHUBULIANGHUODIANLANDUANDIAO。

• JIANCEKONGZHIMOKUAI(PINGBILIANJIE)QIANBANSHANGMIANDELUODING。

• RUOSHICHILUNBIANMAQI,JIANCHACHILUNHEBIANMAQIZHIJIANDEJIANJU。

• GENGHUANBIANMAQI、BIANMAQIDIANLANHUOZHEKONGZHIMOKUAI。

• JIANCHAZHILIUMUXIANDEJINSHUTUCENG。

• ZAISHIBEROSHI,BEIJIANKONGDEBUSHI BEROXINHAOERSHILINGBIAOJI。

JIANCHAKONGZHIMOKUAI(PINGBILIANJIE)QIANBANSHANGMIANDELUODING,SHIWEILEQUEBAOPINGBIJIECHULIANGHAO,BAOZHENGPINGBIXIAOGUO。JIANCHAZHILIUMUXIANDEJINSHUTUCENG,SHIWEILEBAOZHENGZHILIUMUXIANJIECHULIANGHAO,SHIMOKUAIGONGDIANWENDING,BUZHIYUCHANSHENGGANRAOHUOZHEGONGZUOBUWENDING。

ZAISHIBEROSHIBEIJIANKONGDEBUSHI BEROXINHAOERSHILINGBIAOJI。 BEROXINHAOJIUSHILINGBIAOZHIXINHAO,JIANCHAYIXIADIANQITUZHI,QUDONGMOKUAIDEBERODUANZISHIBUSHILIANJIEYIGEKAIGUAN,ZHEIGEKAIGUANYINGGAISHIZHOUDELINGWEIKAIGUAN。

LI2 MOUTAIMOCHUANGYOUYIDUANSHIJIANJINGCHANGCHUXIAN21612BAOJING,MOXUEZHONGSHALUNZIDONGTINGZHI,XIAOCHUBAOJINGHOUZAIQIDONGYOUZHENGCHANG。CHAZHAOJINJIEZHE21612ZHIQIANDEBAOJINGWEI700113:SHALUNZHUANSUBAOJING。SHUZIZHUANSUBIAOJIANCE,FAXIANBAOJINGQIANSHUNJIANJIANCECHULAIDESHALUNZHUANSUBICHENGXUZHONGSHUZHIGAOCHU150rpmYISHANG,YINCIKEYIPANDUANNCRENWEISHALUNCHAOSUERTINGZHISHALUNZHOU。JIANCHAYUANYIN:SHALUNBUPINGHENGLIANGGUODA,ZHONGXINDIAOZHENGHOUGUZHANGXIAOCHU。

LI3:ERZHOUSHUKONGZUANXIANCHUANG,Z2 ZHOUZAIJIAGONGZHONGPINFANCHUXIAN25050 Z2ZHOULUNKUOJIANKONG,21612 TONGDAO2 Z2 ZHOUSIFUSHINENGYUNDONGGUOCHENGZHONGBEIFUWEIBAOJING,JICHUANGTINGZHIJIAGONG。

FENXICHULI:SHOUDONGZHUANGTAIXIACAOZUO,FAXIANZ2 ZHOUXIANG+FANGXIANGYIDONGYIDINGJULI,DOUHUICHUXIANBAOJING。BAOJINGHOUCHAKANZ2 ZHOUJIEKOUXINHAOSIFUSHINENG(DB31-48,DBX21)FUWEIWEI0,Z ZHOUSIFUQUDONGMOKUAIX34 BAOJINGDENGLIANG。

YINWEIZ1 YUZ2 ZHOUSIFUXITONGCAIYONGXIANGTONGDEDIANJI,SIFUQUDONGMOKUAI,SUOYIDUIZ1 ZHOUYUZ2 ZHOUJINXINGGUANCHA、BIJIAO。FAXIANZ2 ZHOUDIANJISHISHIDIANLIUCANSHUMD1708 ZAIQIDONGHOU,MASHANGCONGBAIFENZHISHIJIBIANCHENG40%YISHANG,ZHIHOUJICHUANGCHUXIANBAOJING。ERZ1 ZHOUZEMEIYOUCHUXIANZHEIYANGDEQINGKUANG。DAKAIZ2 ZHOUZHAOQIAO,FAXIANZ2 ZHOUSAITIEWEIGUDING,ZAOCHENGZ2 ZHOUZAIWANG+FANGXIANGYIDONGSHI,SAITIEYUEKAYUEJIN,YIZHIZ2 DIANJIYUNZHUANGUOCHENGZHONGKANGLIGUODA,DIANJIDIANLIUCHAOGUOBAOJINGZHI,BINGFUWEIZ2 ZHOUSIFUQUDONGDESIFUSHINENG,JICHUANGTINGJI。CHAIXIASUNHUAIDESAITIE,XIUFUBINGZHONGXINANZHUANG,BAOJINGXIAOSHI,GUZHANGPAICHU。

西门子840D数控系统报21612 故障处理及分析

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