ABB机器人故障维修

ABB机器人故障维修 ：

1、机器人报警“20252”，电机温度高，DRV1故障处理

CHULIFANGSHI：JIANCHADIANJISHIFOUGUORE，RUDIANJIWENDUZHENGCHANGZEJIANCHALIANJIEDIANLANSHIFOUZHENGCHANG(KENENGSHIKONGZHIJUCHUHANGKONGCHATOUMEICHAHAOλRUGUOCHABUCHUWENTI，YOUZHEJIYONGJIQIREN，KELINSHIJIANGBAOJINGXINHAODUANJIE，BUGUOZHUYI，CISHIDIANJIZHENZHENGGUOREHOUYEBUHUIBAOJING，KENENGHUIYINQIDIANJISHAOHUI。

JUTICAOZUOFANGSHI：ZAIKONGZHIJUZUOXIAJIAOZHAODAOA43BAN，ZHAODAOBANZISHANG5CHATOU，SHANGBIANYOU4GENXIAN，QIZHONGXIANHAOWEI439HE440DELIANGGENXIANJIUSHIDIANJIGUOREBAOJINGXINHAOXIANJIANGLIANGGENXIANCONGZHONGJIANDUANKAI，BABANZIZHEIBIANDELIANGGENXIANDUANJIEJIKE。

2、ABB机器人电源模块短路板短路故障处理

RENWEIYINSU：RECHABAYINGJIANFEICHANGWEIXIAN，XUDUODIANLUBANGUZHANGDOUSHIRECHABAYINQIDE，DAIDIANCHABOZHUANGBANKAJICHATOUSHIYONGLIBUDANGZAOCHENGDUIJIEKOU、XINPIANDENGDESUNHAI，CONGERDAOZHIJIQIRENDIANLUBANSUNHUAI;SUIZHESHIYONGJIQIRENSHIJIANDEZENGZHANG，JIQIRENDIANLUBANSHANGDEYUANQIJIANJIUHUIZIRANLAOHUA，CONGERDAOZHIJIQIRENDIANLUBANGUZHANG。

HUANJINGYINSU：YOUYUCAOZUOZHEDEBAOYANGBUDANG，JIQIRENDIANLUBANSHANGBUMANLEHUICHEN，KEYIZAOCHENGXINHAODUANLU。

QITAYINSU：JINGDIANYECHANGZAOCHENGJIQIRENJIBAN/DIANLUBANSHANGXINPIAN(TEBIESHICHsXINPIAN)BEIJICHUAN，YINQIZHUBANGUZHANG。SHIYONGSHITEBIEZHUYIJIQIRENZHUJIDETONGFENG、FANGCHEN，JIANSHAOYINHUANJINGYINSUYINQIDEDIANLUBANGUZHANGDENG。

3、什么情况下需要为工业机器人进行备份

1.XINJIQISHOUCISHANGDIANHOU。

2.ZAIZUORENHEXIUGAIZHIQIAN。

3.ZAIWANCHENGXIUGAIZHIHOU。

4.RUGUOGONGYEJIQIRENZHONGYAO，DINGQI1ZHOUYICI。

5.ZAIUPANYEZUOBEIFEN。

6.TAIJIUDEBEIFENDINGQISHANCHU，TENGCHUYINGPANKONGJIAN。

4、机器人开机，示教器一直显示故障，如何处理

SHANGSHUQINGKUANGSHISHIJIAOQIHEJIQIRENZHUKONGZHIQIZHIJIANMEIYOUJIANLITONGXUNLIANJIE， WEIJIANLILIANJIEDEYUANYINBAOKUO：

1.JIQIRENZHUJIGUZHANG。

2.JIQIRENZHUJINEIZHIDEcfKA（sdKA）GUZHANG。

3.SHIJIAOQIDAOZHUJIZHIJIANDEWANGXIANSONGDONGDENG。

CHULIFANGSHI：1.JIANCHAZHUJISHIFOUZHENGCHANG，JIANCHAZHUJINEIsdKASHIFOUZHENGCHANG。

2.JIANCHASHIJIAOQIDAOZHUJIWANGXIANSHIFOULIANJIEZHENGCHANG。

5、机器人出现报警提示信息10106维修时间提醒是什么意思?

ZHEIZHONGQINGKUANGSHIABBJIQIRENZHINENGZHOUQIBAOYANGWEIHUTIXING。

6、机器人在开机时进入了系统故障状态如何处理？

1.ZHONGXINQIDONGYICIJIQIREN。

2.RUGUOBUXING，ZAISHIJIAOQICHAKANSHIFOUYOUGENGXIANGXIDEBAOJINGTISHI，BINGJINXINGCHULI。

3.ZHONGQI。

4.RUGUOHAIBUNENGJIECHUZECHANGSHIBQIDONG。

5.RUGUOHAIBUXING，QINGCHANGSHIPQIDONG。

6.RUGUOHAIBUXINGQINGCHANGSHIIQIDONG（ZHEIJIANGJIQIRENHUIDAOCHUCHANGSHEZHIZHUANGTAI，XIAOXIN）。

7、机器人备份可以多台机器人共用吗？

BUNENG。BIRUSHUOJIQIRENJIAADEBEIFENZHINENGYONGYUJIQIRENJIA，BUNENGYONGYUJIQIRENYIHUOBING，YINWEIZHEIYANGHUIZAOCHENGXITONGGUZHANG。

8、对于机器人备份中什么文件可以共享？

RUGUOLIANGGEJIQIRENSHITONGYIXINGHAO，TONGYIPEIZHI。ZEKEYIGONGXIANGRAPIDCHENGXUHEEIOWENJIAN，DANGONGXIANGHOUYEYAOJINXINGYANZHENGFANGKEZHENGCHANGSHIYONG。

9、什么是机器人机械原点？机械原点在哪里？

JIQIRENLIUGESIFUDIANJIDOUYOUYIGEGUDINGDEJIXIEYUANDIAN，CUOWUDESHEDINGJIQIRENJIXIEYUANDIANJIANGHUIZAOCHENGJIQIRENDONGZUOSHOUXIANHUOWUDONGZUO，WUFAZOUZHIXIANDENGWENTI，YANZHONGDEHUISUNHUAIJIQIREN。

10、机器人50204动作监控报警如何解除？

1.XIUGAIJIQIRENDONGZUOJIANKONGCANSHU（KONGZHIMIANBAN—DONGZUOJIANKONGCAIDANZHONG）YIPIPEISHIJIDEQINGKUANG。

2.YONGAccSetZHILINGJIANGDIJIQIRENJIASUDU。

3.JIANXIAOSUDUSHUJUZHONGDEv_rotXUANXIANG。

11、机器人首次上电开机报警“50296,SMB内存数据差异”如何处理？

1.ABBZHUCAIDANZHONGXUANZEXIAOZHUN。

2.DIANJIROB_1JINRUXIAOZHUNHUAMIAN，XUANZESMBNEICUN。

3.XUANZE“GAOJI”，JINRUHOUDIANJI“QINGCHUKONGZHIJUNEICUN”。

4.WANCHENGHOUDIANJI“GUANBI”，RANHOUDIANJI“GENGXIN”。

5.XUANZE“YIJIAOHUANKONGZHIJUHUOJIXIESHOU，SHIYONGSMBNEICUNSHUJUGENGXINKONGZHIJU”。

12、如何在RAPID程序里自定义机器人轨迹运动的速度？

1.ZAISHIJIAOQIZHUCAIDANZHONGXUANZECHENGXUSHUJU。

2.ZHAODAOSHUJULEIXINGSpeeddataHOU，DIANJIXINJIAN。

3.DIANJICHUSHIZHI，SpeeddataSIGEBIANLIANGHANYIFENBIEWEI：v_tcpBIAOSHIJIQIRENXIANXINGYUNXINGSUDU，v_rotBIAOSHIJIQIRENXUANZHUANYUNXINGSUDU，v_leaxBIAOSHIWAIJIAZHOUXIANXINGYUNXINGSUDU，v_reaxBIAOSHIWAIJIAZHOUXUANZHUANYUNXINGSUDU，RUGUOMEIYOUWAIJIAZHOUZEHOULIANGGEBUYONGXIUGAI。

4.ZIDINGYIHAODESHUJUJIUKEZAIRAPIDCHENGXUZHONGJINXINGDIAOYONGLE。

13、ABB机器人伺服电机修理常见6大故障处理

1.高速旋转时出现电机差错计数器溢出过错，怎么处理？

GAOSUXUANZHUANSHIFAZUODIANJICHACUOJISHUQIYICHUGUOCUO。

DUICE1：CHAKANDIANJIDONGLIDIANLANHEBIANMAQIDIANLANDEPEIXIANSHIFOUZHENGQUE，DIANLANSHIFOUYOUPOSUN。

SHURUJIAOZHANGZHILINGMAICHONGSHIFAZUODIANJICHACUOJISHUQIYICHUGUOCUO。

DUICE2：ZENGYISHEZHITAIDA，CONGTOUSHOUDONGDIAOZHENGZENGYIHUOYUNYONGZHUDONGDIAOZHENGZENGYIGONGNENG；YANZHANGJIAJIANSUSHIJIAN；FUZAIGUOZHONG，XUQIUCONGTOUXUANDINGGENGDARONGLIANGDEDIANJIHUOJIANQINGFUZAI，JIAZHUANGJIANSUJIDENGCHUANDONGZUZHITIGAOFUHECAINENG。

YUNZHUANGUOCHENGZHONGFAZUODIANJICHACUOJISHUQIYICHUGUOCUO。

DUICE：ZENGDACHACUOJISHUQIYICHUSHUIPINGSHEDINGZHI；JIANMANXUANZHUANSUDU；YANZHANGJIAJIANSUSHIJIAN；FUZAIGUOZHONG，XUQIUCONGTOUXUANDINGGENGDARONGLIANGDEDIANJIHUOJIANQINGFUZAI，JIAZHUANGJIANSUJIDENGCHUANDONGZUZHITIGAOFUZAICAINENG。

2.在有脉冲输出时不工作，怎么处理？

JIANDUCAOKONGQIDEMAICHONGSHUCHUDANGSHIZHIYIJIMAICHONGSHUCHUDENGSHIFOUSHANSHUO，CHENGRENZHILINGMAICHONGXIANYILVXINGBINGXIANYIZHENGCHANGSHUCHUMAICHONG；

CHAKANCAOKONGQIDAOQUDONGQIDECAOKONGDIANLAN，DONGLIDIANLAN，BIANMAQIDIANLANSHIFOUPEIXIANGUOCUO，POSUNHUOXUJIECHUBULIANG；

CHAKANDAIZHIDONGQIDESIFUDIANJIQIZHIDONGQISHIFOUXIANYIFANKAI；

JIANDUSIFUQUDONGQIDEMIANBANCHENGRENMAICHONGZHILINGSHIFOUSHURU；

RunYUNZHUANZHILINGZHENGCHANG；

CAOKONGXINGSHIBIXUTIAOXUANFANGWEICAOKONGXINGSHI；

SIFUQUDONGQISHEZHIDESHURUMAICHONGLEIXINGHEZHILINGMAICHONGDESHEZHISHIFOUGONGTONG；

QUEBAOZHENGZHUANCEQUDONGZHIZHI，HUIZHUANCEQUDONGZHIZHIXINHAOYIJICHACUOJISHUQIFUWEIXINHAOMEIYOUBEISHURU，TUOKAIFUZAIERQIEKONGZAIYUNZHUANZHENGCHANG，CHAKANJIXIETIXI。

3.没有带负载报过载，怎么处理？

JIARUSHISIFURun（YUNZHUAN）XINHAOYIJIERUERQIEMEIYOUFAMAICHONGDEQINGKUANGXIAFAZUO：

CHAKANSIFUDIANJIDONGLIDIANLANPEIXIAN，CHAKANSHIFOUYOUJIECHUBULIANGHUODIANLANPOSUN；JIARUSHIDAIZHIDONGQIDESIFUDIANJIZEBIXUJIANGZHIDONGQIFANKAI；SUDUHUILUZENGYISHIFOUSHEZHIGUODA；SUDUHUILUDEJIFENSHIJIANCHANGSHUSHIFOUSHEZHIGUOXIAO。

JIARUSIFUZHISHIZAIYUNZHUANGUOCHENGZHONGFAZUO：

FANGWEIHUILUZENGYISHIFOUSHEZHIGUODA；DINGWEIWANCHENGFUZHISHIFOUSHEZHIGUOXIAO；CHAKANSIFUDIANJIZHOUSHANGMEIYOUDUZHUAN，BINGCONGTOUDIAOZHENGJIXIE。

4.运转时出现反常声音或颤动现象，怎么处理？

SIFUPEIXIAN：

YUNYONGGUIFANDONGLIDIANLAN，BIANMAQIDIANLAN，CAOKONGDIANLAN，DIANLANYOUWUPOSUN；CHAKANCAOKONGXIANFUJINSHIFOUCUNZAIGANRAOYUAN，SHIFOUYUFUJINDEDADIANLIUDONGLIDIANLANHUXIANGPINGXINGHUOXIANGGETAIJIN；CHAKANJIEDIDUANZIDIANWEISHIFOUYOUFAZUOBIANHUA，SHIZAIQUEBAOJIEDIJIECHU。

SIFUCANSHU：

SIFUZENGYISHEZHITAIDA，ZHUZHANGYONGSHOUDONGHUOZHUDONGFANGFACONGTOUDIAOZHENGSIFUCANSHU；CHENGRENSUDUFANYINGLVBOQISHIJIANCHANGSHUDESHEZHI，CHUSHIZHIWEI0，KECEYANZENGDASHEZHIZHI；DIANZICHILUNBISHEZHITAIDA，ZHUZHANGHUIFUDAOCHUCHANGSHEZHI；SIFUTIXIHEJIXIETIXIDEGONGZHEN，CEYANDIAOZHENGXIANBOLVBOQIPINLVYIJIFUZHI。

JIXIETIXI：

XIANJIEDIANJIZHOUHESHEBEITIXIDELIANZHOUQIFAZUOPIANYI，ANZHUANGLUODINGWEININGJIN；HUALUNHUOCHILUNDEYAOHEBULIANGYEHUIDAOZHIFUZAIZHUANJUBIANHUA，CEYANKONGZAIYUNZHUAN，JIARUKONGZAIYUNZHUANSHIZHENGCHANGZECHAKANJIXIETIXIDEJIEHEBUFENSHIFOUYOUFANCHANG；CHENGRENFUZAIGUANLIANG，LIJUYIJIZHUANSUSHIFOUGUODA，CEYANKONGZAIYUNZHUAN，JIARUKONGZAIYUNZHUANZHENGCHANG，ZEJIANQINGFUZAIHUOTIHUANGENGDARONGLIANGDEQUDONGQIHEDIANJI。 

5.ABB机器人伺服电机修理做方位操控定位不准，怎么处理？

SHOUYAOCHENGRENCAOKONGQISHIJIXUANBUDEMAICHONGDANGSHIZHISHIFOUHELIAOXIANGDEGONGTONG，RUBUGONGTONGZECHAKANBINGXIUZHENGCHENGXU；

JIANDUSIFUQUDONGQIJIESHOUDAODEMAICHONGZHILINGGESHUSHIFOUHECAOKONGQIXUANBUDEGONGTONG，RUBUGONGTONGZECHAKANCAOKONGXIANDIANLAN；CHAKANSIFUZHILINGMAICHONGXINGSHIDESHEZHISHIFOUHECAOKONGQISHEZHIDEGONGTONG，RUCW/CCWHAISHIMAICHONG+FANGXIANG；

SIFUZENGYISHEZHITAIDA，CEYANCONGTOUYONGSHOUDONGHUOZHUDONGFANGFADIAOZHENGSIFUZENGYI；SIFUDIANJIZAIJINXINGWANGFUYUNDONGSHIYICHANSHENGLEIJICHACUO，ZHUZHANGZAIGONGYIDAYINGDETIAOJIANXIASHEZHIYIGEJIXIEYUANDIANXINHAO，ZAICHACUOCHAOCHUDAYINGGUIMOZHIQIANJINXINGYUANDIANCHAZHAOCAOZUO；JIXIETIXIBENSHENJINGDUBUGAOHUOCHUANDONGZUZHIYOUFANCHANG（RUSIFUDIANJIHESHEBEITIXIJIANDELIANZHOUQIBUFAZUOPIANYIDENG）。

6.ABB机器人伺服电机修理做方位操控运转报超速故障，怎么处理？

SIFURunXINHAOYIJIERUJIUFAZUO：CHAKANSIFUDIANJIDONGLIDIANLANHEBIANMAQIDIANLANDEPEIXIANSHIFOUZHENGQUE，YOUWUPOSUN。

SHURUMAICHONGZHILINGHOUZAIGAOSUYUNZHUANSHIFAZUO：CAOKONGQISHUCHUDEMAICHONGPINLVGUODA，XIUZHENGCHENGXUDIAOZHENGMAICHONGSHUCHUDEPINLV；DIANZICHILUNBISHEZHIGUODA；SIFUZENGYISHEZHITAIDA，CEYANCONGTOUYONGSHOUDONGHUOZHUDONGFANGFADIAOZHENGSIFUZENGYI

14、ABB工业机器人如何进行常规保养维护？

“CHACHEJIANCHA” ZHENGCHANGYUNXINGQIAN，XUJIANCHADIANJICHACHEMEIGEZHOUDEDIANJICHACHEJIANCHAFANGFARUXIA：

1.YUNXINGMEIGEJIXIESHOUDEZHOUDAOTAFUZAIZUIDADEWEIZHI。

2.JIQIRENKONGZHIQISHANGDEDIANJIMOSHIXUANZEKAIGUANDADAODIANJIGUAN(MOTORS OFF)DEWEIZHI。

3.JIANCHAZHOUSHIFOUZAIQIYUANLAIDEWEIZHIRUGUODIANJIGUANDIAOHOU，JIXIESHOURENGBAOCHIQIWEIZHI，SHUOMINGCHACHELIANGHAO。

SHIQUJIANSUYUNXING(250mm/s)GONGNENGDEWEIXIAN

BUYAOCONGDIANNAOHUOZHESHIJIAOQISHANGGAIBIANCHILUNBIANSUBIHUOQITAYUNDONGCANSHU。ZHEIJIANGYINGXIANGJIANSUYUNXING(250mm/s)GONGNENG。

15、安全使用示教器应该注意的几点：

ANZHUANGZAISHIJIAOQISHANGDESHINENGSHEBEIANNIU(Enabling device)，DANGANXIAYIBANSHI，XITONGBIANWEIDIAN(MOTORS ON)MOSHI。DANGSONGKAIHUOQUANBUANXIAANNIUSHI，XITONGBIANWEIDIANJIGUAN(MOTORS OFF)MOSHI。

16、为了安全使用示教器，必须遵循以下原则：

1.SHINENGSHEBEIANNIU(Enabling device)BUNENGSHIQUGONGNENGBIANCHENGHUODIAOSHIDESHIHOU，DANGJIQIRENBUXUYAOYIDONGSHI，LIJISONGKAINENGSHISHEBEIANNIU(Enabling device)。

2.DANGBIANCHENGRENYUANJINRUANQUANQUYUHOU，BIXUSUISHIJIANGSHIJIAOQIDAIZAISHENSHANG，BIMIANQITARENYIDONGJIQIREN。

17、在机械手的工作范围内工作，需遵守以下几点:

1.KONGZHIQISHANGDEMOSHIXUANZEKAIGUANBIXUDADAOSHOUDONGWEIZHI,YIBIANCAOZUOSHINENGSHEBEILAIDUANKAIDIANNAOHUOYAOKONGCAOZUO；

2.DANGMOSHIXUANZEKAIGUANZAI<250mm/s WEIZHISHIHOU,ZUIDASUDUXIANZHI ZAI250mm/s .JINRUGONGZUOQU,KAIGUANYIBANDOUDADAOZHEIGEWEIZHI.ZHIYOUDUIJIQIRENSHIFENLEJIEDERENCAIKEYISHIYONGQUANSU(100%full speed)；

3.ZHUYIJIXIESHOUDEXUANZHUANZHOU,DANGXINTOUFAHUOYIFUJIAODAOSHANGMIAN.LINGWAIZHUYIJIXIESHOUSHANGQITAXUANZEBUJIANHUOQITASHEBEI；

4.JIANCHAMEIGEZHOUDEDIANJICHACHE。

18、触摸偏差

XIANXIANG1：SHOUZHISUOCHUMODEWEIZHIYUSHUBIAOJIANTOUMEIYOUZHONGHE。

YUANYIN：SHIJIAOQIANZHUANGWANQUDONGCHENGXUHOU，ZAIJINXINGXIAOZHENGWEIZHISHI，MEIYOUCHUIZHICHUMOBAXINZHENGZHONGWEIZHI。

JIEJUE：ZHONGXINXIAOZHENGWEIZHI。

XIANXIANG2：BUFENQUYUCHUMOZHUNQUE，BUFENQUYUCHUMOYOUPIANCHA。

YUANYIN：BIAOMIANSHENGBOCHUMOPINGSIZHOUBIANSHANGDESHENGBOFANSHETIAOWENSHANGMIANJILEILEDALIANGDECHENTUHUOSHUIGOU，YINGXIANGLESHENGBOXINHAODECHUANDISUOZAOCHENGDE。

JIEJUE：QINGJIECHUMOPING，TEBIEZHUYIYAOJIANGCHUMOPINGSIBIANDESHENGBOFANSHETIAOWENQINGJIEGANJING，QINGJIESHIYINGJIANGCHUMOPINGKONGZHIKADEDIANYUANDUANKAI。

19、示教器触摸无反应

XIANXIANG：CHUMOPINGMUSHISHUBIAOJIANTOUWURENHEDONGZUO，MEIYOUFASHENGWEIZHIGAIBIAN。

YUANYIN：ZAOCHENGCIXIANXIANGCHANSHENGDEYUANYINHENDUO，JUTIRUXIA：

1.BIAOMIANSHENGBOCHUMOPINGSIZHOUBIANSHANGDESHENGBOFANSHETIAOWENSHANGMIANSUOJILEIDECHENTUHUOSHUIGOUFEICHANGYANZHONG，DAOZHICHUMOPINGWUFAGONGZUO；

2.CHUMOPINGFASHENGGUZHANG；

3.CHUMOPINGKONGZHIKAFASHENGGUZHANG；

4.CHUMOPINGXINHAOXIANFASHENGGUZHANG；

5.ZHUJIDECHUANKOUFASHENGGUZHANG；

6.SHIJIAOQIDECAOZUOXITONGFASHENGGUZHANG；

7.CHUMOPINGQUDONGCHENGXUANZHUANGCUOWU。

JIEJUE：GUANCHACHUMOPINGXINHAOZHISHIDENG，GAIDENGZAIZHENGCHANGQINGKUANGXIAWEIYOUGUILVDESHANSHUO，DAYUEWEIMEIMIAOZHONGSHANSHUOYICI。

DANGCHUMOPINGMUSHI，SHIJIAOQIHEIPING，ZHEIGEWENTIBIJIAOFUZALE。RUGUOSHEZHILEBEIGUANGJIENENG，HEIPINGSHIZHENGCHANGDE；RUGUOWUCAOZUOLEXITONGKONGZHIQUDEDIERGEZI，YEHUIHEIPING。RUGUOPAICHUQIANLIANGDIAN，ZEGENGXINDAOXINDERENTIJINXINGCHAKAN。